ZircoFlexTM - Our flexible ceramic heat shield material

 

Purchase ZircoFlexTM via our Online Shop.

ZircoFlex performance chart
 ZircoFlex on Mini

ZircoFlex on Battery

 ZircoFlex on Jaguar

 

 

 

   

ZircoFlex Foil on Silencer Unit

ZircoFlexTM is a revolutionary flexible ceramic heat shield material, offering superb thermal barrier performance at minimal weight and minimal thickness. The material is produced as a thin aluminium backed foil that is:

  • Flexible - ZircoFlexTM is easily bent and manipulated to suit different geometries, and can even be folded tightly through 180o without damaging the thermal barrier.
  • Lightweight - ZircoFlexTM weighs only 0.46kg/m2.
  • Extremely thin (0.25mm overall) needing only minimal space for installation
  • Aluminium backed, so the material is robust and easy to handle.
  • Easily cut and installed by hand or machine.
  • Easily fixed in place using mechanical fasteners or high temperature adhesives (supplied separately by Zircotec).

ZircoFlexTM is available in a number of formats

  • ZircoFlex I TM - this is ZircoFlexTM in its single thickness format (as outlined above); supplied in four sizes, some with self-adhesive options.
  • ZircoFlex II TM - an engineered double thickness format offering additional thermal barrier performance and a little more rigidity; still thin (~0.5mm) and lightweight (~1 kg/m2); it is supplied in two sizes
  • ZircoFlex III TM - an engineered triple thickness format offering yet more thermal performance. This is a relatively rigid material that can be used to construct small self-supporting structures, though it is still easily cut and bent to shape and is still relatively thin (~0.85mm) and lightweight (~1.5 kg/m2). It is supplied in two sizes.

To view our performance chart or for further technical details on ZircoFlexTM (read more).

 

 Typical applications

  • Protection of engine bay components from engine/exhaust heat
  • Bodywork protection
  • Reduction of heat soak through footwells, bulkheads, etc.
  • Fuel tank protection
  • Thermal insulation of silencer units, etc.